Automatic Corrugated Steel Sheet Roll Forming Machine

Product Details

1. Profile:

2. Components of line:

No.

Name

Unit

Qty.

1

5T Hydraulic un-coiler

set

1

2

Main Roll Forming machine

set

1

3

PLC Control System

set

1

4

Trace cutting device

set

1

5

Hydraulic station

set

1

6

10m auto stacker

set

1

3. Technical specifications:

(1) 5T hydraulic un-coiler

Un-coiler: hydraulic tense, motor-driven uncoil

Bearing weight: 5 Tons

(2) Main forming machine

1. Forming specifications: PPGI, with material thickness: 0.3-0.8mm; yield strength: ≤ Q235MPa

2. Forming speed: 40m/min 

3. Forming stations: 20 stands

4. Material of roller: NO.45 fine steel with quenching and tempering, and coated with chrome, single face ≤0.05mm  

5. Material of main shaft: NO.45 forged steel with heating process

6. Main shaft diameter: 76mm

7. Main motor: SIEMENS, Main motor power: 15kw

8. Hydraulic station power: 11KW with energy accumulator

9. Material of cutter: MovCr12 with quenching process

10. Servo motor power: 5KW

11. Driven system: chain driven

12. Electrical brand: Schneider 

13. Encoder: Omron

(The quoted machine has been adapted to your special requirements as well as to your specification. Photos of machines are for example only.)

(3) PLC control system

1. Computer adopt PLC control system: Omron

2. Computer operating board: Omron

3. Frequency: Omron

Function and operation: Control the starting, operation and stopping of the complete line, including distribution section, operation table, counting instrument. Use PLC to control, set and adjust the length. Both man-made and auto operations: on the man-made condition, each equipment can be operated by switch.

(4) Hydraulic system

Motor power of hydraulic station: 11KW

Function: apply power for cutting machine

(5) 10m auto stacker

They are used to support the final products.

4. Flow Chart:

uncoil -- guide feeding -- roll forming -- cut to length -- run out table

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