Roll Forming Machine For Galvanized Steel Coil

Product Details

1. Specification

Item

Description

Specification

1

Material width

1219-1228mm

2

Forming Speed

8-15 m/min

3

Rolling Thickness

0.2-0.4mm,main thickness is 0.25mm DX51D,up to 235-287 Mpa

4

Control System

PLC (Panasonic)

5

Un Coiler

5 ton manual de-coiler

6

Roller Stations

19 stations

7

Roller Material

45# forge steel coated with chrome

8

Shaft Material and DIA

¢85mm, material is 45# forge steel

9

Main Motor Power

5.5 kw

10

Cutter Material

Cr12 with quenching

11

Hydraulic Power

3 kw

12

Tolerance

10m±2mm

13

Electric Source

415V, 50HZ,3 phase

2. Components of Line:

Item

Name

Quantity

Remark

1

Decoiler

1 set

passive

2

Main machine

1 set

Including guide feeding, main roll forming machine, cutting device

3

PLC control

1 set

Cut to length

4

Hydraulic system

1 set

3kw

5

Output table

3set

manual

3. Details of each composition:

De-coiler:

(1)Capability: 5 Ton

(2)Way of feeding: manual

Cutting:

(1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start. 

(2) Material of blade: CR12with heat treatment 

(3) Length measuring: Automatic length measuring 

(4) Tolerance of length: 10m±2mm

PLC control system:

(1) Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase 

(2) Automatic length measurement:

(3) Automatic quantity measurement

(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved 

(5) Length inaccuracy can be amended easily. 

(6) Control panel: Button-type switch and touch screen

(7) Unit of length: millimeter (switched on the control panel)

Out-table:

 

4. Technological Process:

Uncoiling — Feeding — Roll forming — Cutting — Products collecting

5. Flow Chart:

6. Spare Parts List

No.

Name

Quantity

1

Bearing

2 units

2

Limit switch

2 units

3

Relay

2 sets

4

Screw + screw cap

Some pieces

5

Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

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